M A Y U R E S H
E N G I N E E R S

Portable Magnetic Particle Inspection (MPI) Equipment / Crack Detector Machines

Lightweight, flexible, and reliable solutions for on-site crack detection.
Product Overview

Portable Magnetic Particle Inspection (MPI) Equipment / Crack Detector Machines

Portable Magnetic Particle Inspection (MPI) Equipment, also known as Portable Crack Detector Machines, are advanced Non-Destructive Testing (NDT) instruments designed to detect surface and near-surface cracks or defects in ferromagnetic materials such as iron, steel, and nickel alloys.

Compact, lightweight, and easy to handle, these machines are ideal for on-site testing where stationary equipment cannot be used. Industries such as automotive, aerospace, railways, power plants, foundries, fabrication, and oil & gas rely heavily on portable MPI units to ensure the safety, durability, and reliability of their components.

Portable MPI Machines

Types of Portable MPI / Crack Detector Equipment

  • AC Yoke Type Portable Crack Detectors: Commonly used for detecting surface cracks and discontinuities. Lightweight and suitable for quick inspection jobs.
  • DC / HWDC Yoke Type Machines: Designed for detecting subsurface defects where deeper penetration is needed.
  • Portable Prod Type MPI Units: Used for large components and welded joints where yoke-type inspection isn't practical.
  • Battery-Operated Portable MPI Machines: Perfect for remote sites with limited power access, offering complete mobility and convenience.

What is Magnetic Particle Inspection (MPI)?

Among various NDT techniques, Magnetic Particle Inspection (MPI) is one of the most widely used methods for detecting surface and near-surface defects in ferromagnetic materials such as iron, steel, and nickel alloys. MPI machines create a magnetic field around the test component, and fine magnetic particles are applied to the surface. Any discontinuity or crack causes the magnetic field to leak, attracting the particles and making the flaw visible under proper lighting conditions.

If a discontinuity such as a crack or void exists, the magnetic field leaks at that point, attracting the magnetic particles and forming a visible indication of the flaw. This allows inspectors to easily identify and evaluate cracks, seams, laps, or inclusions without causing any damage to the component.

Portable MPI Machines make this testing quick, convenient, and efficient, even in remote or challenging work environments.

Features

Key Features of Portable MPI Machines

Lightweight and Portable

Designed for field inspection and maintenance work

Durable Construction

Rugged design suitable for harsh industrial conditions.

Flexible Magnetization

AC, DC, or half-wave DC current options for different material types.

High Sensitivity

Detects minute cracks and surface defects with accuracy.

Ease of Operation:

Simple control switches and ergonomic handles for easy testing.

Compliance with International Standards

Conforms to IS 3703, ASTM E1444, and ASME NDT guidelines.

Low Maintenance and Reliable Performance

Built for long-term usage with minimal servicing needs.

Advantages

Advantages of Portable Crack Detector Machines

Portable Crack Detector Machines are widely used for flexible, on-site inspection of critical ferromagnetic components.

Fast and accurate flaw detection

No need to dismantle large assemblies

Cost-effective field inspection solution

Ideal for maintenance and safety audits

Easy mobility between testing sites

High repeatability and consistent test results

Industry Expertise

Serving Critical Industries

Our MPI solutions support reliable crack detection across industries where safety, accuracy, and compliance are critical.

Automotive Industry
Automotive

Inspection of crankshafts, axles, gears, shafts, and other critical components.

Aerospace Industry
Aerospace

Testing of turbine components, engine parts, and structural elements.

Railways Industry
Railways

Inspection of wheels, axles, couplers, and safety-critical railway components.

Energy & Power Industry
Energy & Power

Inspection of turbine rotors, generator shafts, and high-load components.

Foundries & Fabrication Industry
Foundries & Fabrication

Testing of castings, forgings, welded assemblies, and machined parts.

Their stable and precise inspection capabilities make MPI machines indispensable for quality assurance, defect prevention, and safety compliance across demanding industrial environments.

Why Choose Us

Why Choose MAYURESH ENGINEERS Portable MPI Machines

MAYURESH ENGINEERS is a leading manufacturer and supplier of Portable Magnetic Particle Inspection Equipment (Crack Detectors) in India. Our portable MPI units are designed for high performance, reliability, and operator convenience, making them suitable for both field and workshop use.

Each machine is engineered using robust materials and advanced magnetization technology, ensuring precise results and long service life. We also offer custom-built MPI solutions tailored to your testing requirements, backed by expert technical support and after-sales service.

Portable Magnetic Particle Inspection (MPI) Machines — also known as Portable Crack Detector Equipment — are essential tools for fast, reliable, and non-destructive testing of ferromagnetic components. Their mobility, accuracy, and versatility make them indispensable for industrial quality control and preventive maintenance.

With a commitment to quality and innovation, MAYURESH ENGINEERS provides state-of-the-art portable MPI machines that meet international standards, ensuring flawless inspection and unmatched reliability wherever testing is needed.

Our Clientele

Trusted by Leading Industries

We proudly serve renowned organizations across Automotive, Railways, Aerospace, Energy, and Heavy Engineering sectors.

Air India
Amforge Industries
Bharat Forge
BharatBenz
CIE Automotive
Cummins India
Hirschvogel Components
Dana Incorporated
Facor Steels
Happy Forgings
Kirloskar Ferrous Industries
Ramkrishna Forgings
GKN Sinter Metals
Milestone Gears
IGW Gears
Indian Railways
Porite India
Western India Forgings
PIX Transmissions
RSB Group
SKF Bearings
VE Commercial Vehicles (Eicher)
Timken Bearings
Mahindra & Mahindra
Reliance Industries
CALL TO ACTION

Need a Portable MPI Machine for On-Site Inspection?

Contact our experts to select the right portable MPI solution for your application.