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Universal Magnetic Particle Inspection (MPI) Equipment / Crack Detector Machines

Multi-function MPI systems combining longitudinal and circular magnetization for comprehensive inspection.
Product Overview

Universal Magnetic Particle Inspection (MPI) Equipment / Crack Detector Machines

Universal Magnetic Particle Inspection (MPI) Equipment, also known as Universal Crack Detector Machines, are advanced Non-Destructive Testing (NDT) systems used to detect surface and near-surface defects in ferromagnetic materials such as steel, iron, and nickel alloys.

These machines are called “universal” because they combine multiple magnetization techniques, such as coil, yoke, and prod methods, in a single system. This allows inspection of flat, cylindrical, and irregularly shaped components, making them highly versatile for automotive, aerospace, railways, oil & gas, foundry, and fabrication industries.

MAYURESH ENGINEERS is a trusted manufacturer of Universal MPI Machines in India, delivering durable, precise, and user-friendly crack detection equipment for industrial applications.

Universal MPI Machines

Working Principle of Universal MPI Machines

Universal MPI machines allow multiple magnetization techniques in one unit:

Coil Method

Ideal for cylindrical or rod-shaped components.

Yoke Method:

Suitable for localized testing on flat or curved surfaces.

Prod Method:

Effective for heavy or irregular components where direct magnetization is required.

This flexibility allows the machine to adapt to different part sizes and geometries, ensuring comprehensive inspection. The current, field strength, and magnetization type can be adjusted depending on the component's material and testing requirements.

Features

Key Features of Universal MPI Equipment

Multi-Method Magnetization:

Coil, yoke, and prod methods in a single machine.

High Sensitivity:

Detects surface and near-surface defects with precision.

Portable & Stationary Options:

Suitable for workshop, production line, and field inspection.

Durable Design:

Heavy-duty construction for industrial use.

Adjustable Current Control:

AC, DC, or half-wave DC options for different materials.

User-Friendly Operation:

Easy-to-use panel with timer, current meter, and safety interlocks.

International Standards Compliance:

Conforms to ASTM E1444, IS 3703, ASME Section V, and other NDT guidelines.

Advantages

Advantages of Universal MPI Machines

Universal MPI machines are used where comprehensive crack detection in multiple orientations is required.

Comprehensive testing with multiple magnetization techniques

Accurate detection of surface and near-surface cracks

Non-destructive, safe, and cost-effective inspection

Suitable for production, workshop, and field applications

Reduces downtime and improves component reliability

Long-lasting, durable, and low-maintenance design

Industry Expertise

Serving Critical Industries

Universal MPI machines are trusted across industries requiring versatile and reliable inspection solutions.

Automotive Industry
Automotive

Inspection of critical drivetrain and engine components.

Foundries Industry
Foundries & Forgings

Testing of cast and forged components.

Heavy Engineering Industry
Heavy Engineering

Inspection of large machined and load-bearing parts.

Why Choose Us

Why Choose MAYURESH ENGINEERS Universal MPI Machines

MAYURESH ENGINEERS is a leading manufacturer and supplier of Universal Magnetic Particle Inspection (MPI) Equipment and Crack Detector Machines in India. Our machines are engineered for precision, durability, and ease of use, ensuring accurate defect detection in all types of ferromagnetic components.

We provide customizable solutions, including stationary and portable models, AC/DC operation, and variable current controls to meet specific industrial requirements. With a focus on quality, reliability, and international standards compliance, MAYURESH ENGINEERS is your trusted partner in NDT solutions.

Universal Magnetic Particle Inspection (MPI) Equipment, also known as Universal Crack Detector Machines, offers a complete, versatile, and accurate solution for detecting defects in ferromagnetic components of all shapes and sizes. By combining coil, yoke, and prod magnetization methods, these machines provide efficient, fast, and non-destructive testing across automotive, aerospace, railways, oil & gas, and heavy industries.

With MAYURESH ENGINEERS Universal MPI Machines, industries can achieve high reliability, safety, and quality assurance, making them indispensable tools for modern non-destructive testing.

Our Clientele

Trusted by Leading Industries

We proudly serve renowned organizations across Automotive, Railways, Aerospace, Energy, and Heavy Engineering sectors.

Air India
Amforge Industries
Bharat Forge
BharatBenz
CIE Automotive
Cummins India
Hirschvogel Components
Dana Incorporated
Facor Steels
Happy Forgings
Kirloskar Ferrous Industries
Ramkrishna Forgings
GKN Sinter Metals
Milestone Gears
IGW Gears
Indian Railways
Porite India
Western India Forgings
PIX Transmissions
RSB Group
SKF Bearings
VE Commercial Vehicles (Eicher)
Timken Bearings
Mahindra & Mahindra
Reliance Industries
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